Safety Precautions
Always use genuine Fisher replacement parts to maintain safety and warranty. Follow installation and handling guidelines to prevent damage or hazardous situations. Ensure compliance with CSA standards.
1.1 General Safety Guidelines
Read this manual thoroughly before installing or operating the Fisher DVC6200. Use only genuine Fisher replacement parts to ensure safety and warranty compliance. Adhere to all safety warnings and cautions provided in this manual. Ensure proper grounding and follow all applicable CSA and international safety standards. Avoid exposing the controller to extreme temperatures, humidity, or corrosive environments. Do not modify the device or use it in hazardous areas without proper certifications. Keep the controller away from direct sunlight and ensure it is securely mounted. Follow all electrical safety practices, including proper surge protection. Refer to the safety manual (D103601X012) for additional guidelines.
1.2 Handling and Storage Instructions
Handle the Fisher DVC6200 with care to avoid damage. Store it in a dry, clean environment, away from direct sunlight and extreme temperatures. Avoid exposing the controller to corrosive substances or physical stress. Use original packaging or equivalent protective materials during transportation. Ensure the device is securely packaged to prevent movement or impact. Do not store the controller in areas with high humidity or near open flames. Keep it away from magnetic fields that could interfere with its operation. Always check for visible damage before installation. Follow all manufacturer-recommended handling practices to maintain functionality and safety. Refer to the quick start guide for specific storage recommendations.
1.3 Warning Labels and Symbols
Warning labels and symbols on the Fisher DVC6200 indicate potential hazards; These labels must be read and understood before installation or operation. They provide critical safety information, such as explosion-proof ratings and electrical warnings. Ensure all labels remain intact and legible. If a label is damaged or missing, contact Emerson for a replacement. Familiarize yourself with the meaning of each symbol, such as flammable atmosphere warnings or high-voltage indicators. Failure to heed these warnings may result in injury, equipment damage, or void the warranty. Always follow the instructions provided with the warning labels to ensure safe operation and compliance with safety standards.
Product Overview
The Fisher DVC6200 is a digital valve controller designed for precise control of valve position or pressure, offering advanced features like HART communication and Fieldbus integration.
2.1 Features of the Fisher DVC6200
The Fisher DVC6200 offers a 4-20mA position transmitter, configurable as a discrete switch, and supports HART communication for seamless integration with control systems. It features advanced diagnostics, tunable control algorithms, and compatibility with various actuators and fieldbus protocols. The controller is designed for precise valve control, ensuring reliable performance in demanding industrial environments. Its modular design allows easy replacement of components without dismantling, enhancing maintenance efficiency. Additionally, it supports ValveLink software for setup and calibration, making it a versatile and user-friendly solution for valve control applications.
2.2 Models and Variants (DVC6200f, DVC6200p, DVC6200 SIS)
The Fisher DVC6200 is available in three primary models: DVC6200f, DVC6200p, and DVC6200 SIS. The DVC6200f is designed for standard valve control applications, offering reliable performance and essential features. The DVC6200p includes advanced capabilities such as enhanced diagnostics and communication options, making it suitable for complex processes. The DVC6200 SIS model is specifically engineered for Safety Instrumented Systems (SIS), ensuring compliance with stringent safety standards. Each variant is tailored to meet specific application requirements, providing flexibility and versatility for industrial control systems. Refer to the respective manuals for detailed specifications and installation guidelines for each model.
2.3 Compatibility with Actuators and Valves
The Fisher DVC6200 digital valve controller is designed for seamless integration with a wide range of actuators and valves. It is compatible with Fisher GX control valves and actuators, ensuring optimal performance. The controller supports various actuator types, including linear and rotary configurations, making it versatile for different applications. Additionally, it can be mounted on actuators such as 585C/585CR, 657, and 667 models. Its compatibility extends to both bracket-mounted and window-mounted setups, offering flexibility in installation. Refer to the instruction manual for specific mounting kits and configurations to ensure proper installation and operation with your selected actuator and valve system.
Installation and Mounting
Ensure proper alignment and secure fastening of the DVC6200 to the actuator. Follow torque specifications and refer to the manual for specific mounting instructions and procedures.
3.1 Pre-Installation Checks
Before installing the Fisher DVC6200, ensure all components are undamaged and genuine. Verify the controller matches the actuator type and valve application. Check instrument air supply and electrical connections for compatibility. Review the Quick Start Guide for specific requirements. Ensure the area is safe and free from hazards. Confirm firmware and hardware revisions meet specifications. Refer to the instruction manual for detailed compatibility and preparation steps to ensure proper functionality and safety during operation. Proper pre-installation checks prevent issues and ensure optimal performance of the DVC6200 digital valve controller.
3.2 Mounting the DVC6200 on Actuators
Mount the Fisher DVC6200 securely on compatible actuators using provided hardware. Ensure alignment with actuator mounting points for proper connection. Follow torque specifications to avoid damage. Use the magnetic mounting kit for direct installation on Fisher actuators. For non-Fisher actuators, use the universal bracket mounting kit. Refer to the instruction manual for specific torque values and mounting configurations; Ensure all connections are tight and connections are secure. Verify the controller is level and properly seated. Incorrect mounting can lead to improper valve control and potential system failures; Always follow the manufacturer’s guidelines for a safe and reliable installation.
3.3 Bracket Mounting Instructions
For bracket mounting the Fisher DVC6200, select a suitable location ensuring easy access and protection from environmental elements. Use the provided universal mounting bracket, compatible with various actuator sizes. Align the bracket with the actuator’s mounting points and secure it using the recommended hardware. Tighten all bolts to the specified torque to prevent loosening during operation. Ensure the controller is level and properly seated within the bracket. Connect the DVC6200 to the actuator following the wiring diagram in the manual. Double-check all connections for security and accuracy. Proper bracket mounting ensures reliable performance and prevents potential mechanical issues. Always refer to the instruction manual for specific mounting configurations and torque specifications.
3.4 Wiring and Electrical Connections
Connect the Fisher DVC6200 to the actuator and control system according to the wiring diagram in the instruction manual. Ensure all connections are secure and meet the specified torque. Use the appropriate cable glands for environmental protection. Power the DVC6200 with a regulated 24V DC supply. Follow proper grounding procedures to prevent electrical noise. Use shielded cables for communication lines to minimize interference. Verify all connections before powering up the system. Refer to the manual for specific wiring configurations and communication protocols. Proper electrical connections are critical for reliable operation and safety.
Configuration and Setup
Configure the Fisher DVC6200 using the Quick Start Guide. Calibrate and set up parameters via ValveLink software or the 475 Field Communicator for precise operation.
4.1 Initial Configuration Using the Quick Start Guide
The Fisher DVC6200 Quick Start Guide provides step-by-step instructions for initial setup. Begin by unpacking and inspecting the device, ensuring all components are included. Connect the controller to the actuator, following the wiring diagram. Power on the device and perform a self-test to verify functionality. Use the Quick Start Guide to configure basic settings, such as valve type and control mode. Refer to the guide for troubleshooting common issues during setup. This process ensures a smooth and efficient initial configuration, preparing the DVC6200 for advanced calibration and operation.
4.2 Calibration and Tuning Procedures
Calibration and tuning of the Fisher DVC6200 ensure precise valve control. Use ValveLink software to set parameters like valve travel, feedback, and actuator characteristics. Perform a valve cycle test to verify accuracy. Adjust sensitivity and damping to optimize performance. Utilize the 475 Field Communicator for advanced calibration and diagnostics. Refer to the quick start guide for step-by-step tuning instructions. Ensure all settings align with application requirements for reliable operation. Regular calibration maintains accuracy and prevents drift, ensuring consistent process control. Always follow safety guidelines during calibration to avoid system disruptions.
4.3 Using ValveLink Software for Setup
ValveLink software streamlines the setup and configuration of the Fisher DVC6200. It enables parameter customization, calibration, and diagnostic testing. Use ValveLink to configure valve travel, sensitivity, and feedback settings. The software also supports HART communication for advanced integration. Perform bench calibration or in-situ calibration using the software’s guided workflows. ValveLink allows real-time monitoring of valve performance and data analysis for troubleshooting. Ensure software compatibility with your system and refer to the user manual for detailed setup instructions. Regular software updates may be required for optimal functionality. ValveLink simplifies commissioning and maintenance, ensuring precise control and reliability in process applications.
4.4 Fieldbus Communication Setup
The Fisher DVC6200 supports Fieldbus communication for seamless integration with process control systems. Use ValveLink software to configure device parameters, ensuring proper network settings and communication protocols. Perform device identification and setup within the Fieldbus network, adhering to the instruction manual. Test communication by sending diagnostic commands and verifying response data. Ensure compatibility with your system’s Fieldbus version, such as FOUNDATION Fieldbus or PROFIBUS. Refer to the manual for troubleshooting common communication issues. Proper setup ensures accurate data exchange and reliable performance in industrial automation environments. Always follow safety guidelines when working with Fieldbus systems to avoid potential hazards or system downtime.
Maintenance and Troubleshooting
Perform routine maintenance by cleaning sensors and checking electrical connections. Use the 475 Field Communicator for diagnostics and troubleshooting. Replace worn or faulty components promptly for reliable operation.
5.1 Routine Maintenance Procedures
Regular maintenance is crucial for optimal performance. Clean the sensor and transducer surfaces to ensure accurate measurements. Inspect electrical connections for damage or corrosion.
Check the pneumatic supply lines for leaks and ensure proper air quality. Use the 475 Field Communicator to monitor device health and perform diagnostic checks.
Replace worn or damaged parts promptly, following the manufacturer’s guidelines. Verify calibration and tuning after any maintenance or repair.
Refer to the instruction manual for detailed procedures and safety precautions. Routine upkeep ensures reliable operation and extends the lifespan of the DVC6200 controller.
5.2 Common Issues and Diagnostic Tips
Common issues include calibration errors and sensor malfunctions. Use the 475 Field Communicator to identify fault codes and diagnose problems.
Check for loose connections or corroded wires, as these often cause communication failures. Verify air supply pressure and quality to ensure proper pneumatic operation.
If the valve does not respond, inspect the actuator for mechanical obstructions. Review the instruction manual for troubleshooting guides specific to your model.
Utilize ValveLink software for advanced diagnostics and configuration checks. Regular maintenance can prevent many issues, ensuring reliable performance of the DVC6200 controller.
5.3 Replacement of Parts and Components
Replace parts only with genuine Fisher components to ensure compatibility and maintain warranty. Common replacements include the magnet assembly, printed circuit boards, and pneumatic modules. Refer to the instruction manual for detailed procedures and diagrams. Turn off power and depressurize the system before starting any replacement. Use the 475 Field Communicator to verify proper functionality post-replacement. For complex replacements, contact Emerson sales or support for assistance. Always follow safety guidelines to avoid damage or injury. Proper installation ensures optimal performance and safety of the DVC6200 controller.
5.4 Using the 475 Field Communicator for Diagnostics
The 475 Field Communicator is essential for diagnosing and troubleshooting the DVC6200. Connect it to the controller to access detailed diagnostic information, such as error codes and performance metrics. Use the communicator to verify proper communication and configuration settings. It allows real-time monitoring of valve position, air supply pressure, and other critical parameters. Perform calibration checks and adjust settings as needed. The communicator also enables firmware updates and maintenance checks. Refer to the instruction manual for step-by-step guidance on using the 475 Field Communicator effectively. This tool ensures accurate diagnostics, maintaining optimal performance and operational integrity of the DVC6200.
Advanced Features
The DVC6200 offers position control, discrete switch functionality, and HART communication. These features enhance precision, flexibility, and integration with control systems, ensuring advanced valve management capabilities.
6.1 Position Control and Transmitter Configuration
The Fisher DVC6200 features advanced position control, enabling precise valve positioning through a 4-20mA signal. The integrated transmitter provides accurate position feedback, ensuring reliable process control. Configuration options allow customization of control parameters, such as response time and gain settings, to optimize performance for specific applications. The device supports HART communication, enabling detailed configuration and diagnostics via compatible tools like ValveLink software. This flexibility allows users to tailor the controller’s behavior to meet precise operational requirements, ensuring seamless integration with control systems and maintaining high levels of accuracy and reliability in industrial processes.
6.2 Discrete Switch Functionality
The Fisher DVC6200 offers discrete switch functionality, allowing for the integration of additional control logic. This feature enables the controller to perform specific actions, such as valve opening or closing, based on predefined conditions. Configurable via the ValveLink software, the discrete switch functionality enhances automation capabilities. It supports seamless integration with safety instrumented systems (SIS) and fieldbus communication protocols. The discrete switch feature ensures reliable operation in critical applications, providing an added layer of control and flexibility for industrial processes. This capability is particularly useful in applications requiring precise and automated control of valve positions, ensuring operational efficiency and safety.
6.3 HART Communication and Integration
The Fisher DVC6200 supports HART communication, enabling advanced configuration and diagnostic capabilities. This protocol allows for seamless integration with HART-compatible devices and systems, ensuring efficient data exchange. The DVC6200 can transmit critical process variables and diagnostic information, enhancing process control and maintenance efficiency. HART communication supports configuration of valve parameters, calibration, and troubleshooting. It integrates with tools like the 475 Field Communicator, providing comprehensive device management. This feature is particularly valuable in applications requiring precise control and real-time monitoring. The DVC6200’s HART compatibility ensures interoperability with existing systems, making it a versatile solution for industrial automation and process optimization.
Compliance and Certifications
The Fisher DVC6200 meets CSA hazardous area approvals and SIS compliance, adhering to international standards for safe and reliable operation in various industrial environments.
7.1 CSA Hazardous Area Approvals
The Fisher DVC6200 Series Digital Valve Controllers are certified for use in hazardous locations, meeting CSA standards for explosion-proof and intrinsic safety. These certifications ensure the device can operate safely in environments where flammable gases or vapors may be present. Compliance with CSA requirements is verified through rigorous testing and documentation, providing assurance of reliability and safety. The DVC6200’s design and construction adhere to strict guidelines, making it suitable for installation in Class I, II, and III hazardous areas. This certification is crucial for industries requiring equipment that can withstand potentially dangerous conditions while maintaining precise control over valve operations. Proper installation and maintenance as per CSA standards are essential to uphold this certification.
7.2 SIS (Safety Instrumented Systems) Compliance
The Fisher DVC6200 Series is designed to meet SIS compliance requirements, ensuring safe and reliable operation in critical processes. These controllers are engineered to integrate seamlessly with Safety Instrumented Systems, providing essential control functions for emergency shutdowns and fail-safe operations. The DVC6200’s robust design and advanced diagnostics support the highest safety standards, making it suitable for applications requiring IEC 61508/61511 compliance. With features like redundant controls and self-diagnostics, the DVC6200 enhances system reliability and reduces risks in hazardous environments. Proper installation and configuration, as outlined in the manual, are crucial to maintaining SIS compliance and ensuring the controller performs as expected in safety-critical scenarios.
7.3 International Standards and Regulations
The Fisher DVC6200 Series complies with international standards such as IEC 61508 and IEC 61511, ensuring reliability in safety-critical applications. It meets CSA hazardous area approvals and adheres to global regulations for explosion-proof designs. The controller is certified for use in various regions, including Europe, Asia, and the Americas, making it a versatile solution for diverse industrial environments. Compliance with these standards ensures that the DVC6200 operates safely and efficiently across different markets, providing users with confidence in its performance under stringent regulatory requirements. Proper documentation and adherence to installation guidelines are essential to maintain compliance and ensure optimal functionality.
Additional Resources
Access the Fisher FIELDVUE DVC6200 Series Quick Start Guide (D103556X012) and Instruction Manual (D103409X012) online. Visit Fisher.com for comprehensive documentation, training materials, and technical support.
8.1 Related Documentation and Manuals
The Fisher FIELDVUE DVC6200 Series is supported by comprehensive documentation, including the Quick Start Guide (D103556X012) and the Instruction Manual (D103409X012). These resources provide detailed information on installation, configuration, and maintenance. Additional manuals, such as the Mounting Instructions (D103175X012) and the Safety Manual (D103601X012), are also available. Refer to the DVC6200 Series Controller manuals for troubleshooting and diagnostic procedures. For specific models like the DVC6200f and DVC6200p, dedicated instruction manuals (D103412X012 and D103563X012) are provided. All documents are accessible via the Fisher website or through Emerson’s sales and support channels, ensuring easy access to necessary information.
8.2 Online Support and Training Materials
Emerson offers extensive online support and training resources for the Fisher FIELDVUE DVC6200 Series. The Fisher website provides access to instructional videos, webinars, and interactive tutorials. These materials cover topics such as installation, calibration, and troubleshooting. Additionally, Emerson’s YouTube channel features detailed guides and troubleshooting tips. The ValveLink software training modules are also available online, helping users master configuration and diagnostic tools. For hands-on learning, Emerson offers virtual classrooms and workshops tailored to DVC6200 operations. These resources ensure users can optimize their use of the DVC6200, enhancing productivity and system performance. Regular updates are provided to reflect the latest advancements in technology and best practices.
8.3 Contact Information for Emerson Sales and Support
For inquiries, technical support, or to locate a sales office, visit Fisher.com or contact Emerson Process Management directly. Offices are located in Marshalltown, Iowa, USA; Sorocaba, Brazil; Chatham, UK; Dubai, UAE; and Singapore. Reach Emerson sales support via phone, email, or through the website’s contact form. The global network ensures prompt assistance for DVC6200-related needs, including troubleshooting, spare parts, and training. Emerson’s dedicated team provides comprehensive support to ensure optimal performance and compliance with safety standards. For specific regional contact details, refer to the Emerson website or the DVC6200 instruction manual’s resources section.
